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Theory and practice of meat processing

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Vol 1, No 1 (2016)
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https://doi.org/10.2132/2414-438X-2016-1-1

6-9 1058
Abstract

Abstract

The effect of conventional and shock freezing on thaw drip loss and firmness of beef meat was studied. The meat samples was frozen in conventional freezer at -18 °C and shock frozen meat samples reached -50 °C temperature. Drip loss was measured by weighing the meat sample during thawing. The firmness was performed with TA-XT Plus Texture Analyzer with the volodkevich bite jaws. The firmness score and thaw drip loss differences did not been recognized between conventional and shock freezing meat excluding 7th day.

10-18 1005
Abstract

Abstract

The article presents the results of the study on nutritional value of the uncooked smoked pork product with the complex brine. It was found that the use of the starter cultures on the basis of Lactobacillus brevis and Lactobacillus fermentum in an amount of 5% by weight of the raw materials and the aqueous extract of dog-rose hips (Rosa Davurica) in an amount of 0.5% by weight of the raw materials, as recipe ingredients of the brine, allows reducing the duration of the drying process by 24 hours and the salting process also by 24 hours.

It was found that the product meets the requirements of the standard for this type of products by the content of protein (13.2%) and fat (27.8%). The uncooked smoked pork loin, which was made using starter cultures on the basis of Lactobacillus brevis and Lactobacillus fermentum and the aqueous extract of dog-rose hips, is close to the recommended ratio of PUFAs : MUFAs : SFAs (10:60:30). The authors also noted that the presence of ascorbic acid in the extract led to a significant decrease in the residual amount of sodium nitrite by almost three times in the innovative smoked pork product, which increased its food safety.

The results of the study showed that addition of the starter cultures L. brevis and L. fermentum and the extract of dog-rose hips (Rosa Davurica) to the brine during salting had a positive effect on the formation of the sensory characteristics of the pork loin: taste, aroma, color and its structural and mechanical properties. The product had the more monolithic, firm texture and rich color. The research on the quantitative detection of viable cells of L. brevis and L. fermentum in the uncooked smoked pork loin «Pikantnaya» was also done in this work. It was found that on the 25th day of storage, the total number of viable cells in the loin was 1*107 CFU/g, which corresponded to the requirements for the probiotic products.

19-24 3220
Abstract

Abstract

Study of protein stability depending on the various technological factors allows to directionally adjust the physicochemical properties of raw meat and the quality of finished meat products. The paper investigates the possibility of using the DSC to study the influence of monovalent and divalent salts on protein thermal stability. In order to determine the effect of sodium chloride and its substitutes, potassium and calcium salts, on the thermal stability of proteins, the studies were carried out with grinded pork longissimus muscle samples salted with sodium chloride at level of 2.0% and with salt compositions containing reduced by 50% level of sodium chloride (a mixture of sodium and potassium chlorides; a mixture of sodium, potassium, and calcium chlorides) using the differential scanning calorimeter DSC Q 2000 in the temperature range of 5 °C to 100 °C and the temperature change rate of 1 K/min. It was found that the addition of potassium chloride instead of 50% of sodium chloride had no significant effect on actin and myosin resistance to thermal denaturation. Meat salting using the mixture of sodium, potassium, and calcium chlorides resulted in decrease of myofibrillar proteins stability indicating the destabilizing effect of calcium on actin and myosin. A negative correlation between the magnitude of the ionic strength and the temperature of myosin and actin denaturation has been found. The correlation coefficients were minus 0.99 and minus 0.95 for myosin and actin respectively. Reduction of denaturation temperature for myofibrillar proteins in the presence of calcium chloride opens perspectives to study the possibility of heat treatment at lower temperatures for meat products with reduced sodium content.

25-31 1000
Abstract

Abstract

Lactic acid bacteria (LAB) play in meat processing a positive but also a negative role. The principal advantage of LAB in the production of dry fermented sausages lies in the fermentation of saccharides, i.e. the creation of lactic acid and the subsequent fall in pH. The role of LAB in fresh meat spoilage is still controversial. Several species are able to dominate the meat system in VP and MAP storage conditions and can release odor-impact molecules. On the other hand they can provide favorable antagonistic activity against other undesired microorganisms. LAB are important spoilage agents in cooked meat products.

32-45 735
Abstract

Abstract

In order to reduce the time of feeding, increase the intensity of weight gain without hormones, antibiotics, anabolic drugs, as well as to obtain high-quality meat with marble structure, the authors studied the influence of ovarioectomy on the intensification of the metabolic processes in gilts. The experiments were carried out in the FGUP “Mummovskoe” – the educational experimental enterprise of the Russian State Agrarian University - Moscow Timiryazev Agricultural Academy (RSAU – MAA named after K.A.  Timiryazev), in the Atkarsky district of the Saratov region. Two groups of Duroc gilts (10 animals each) raised under the same conditions were studied. As a result of the experiment, the influence of ovariectomy on the level of insulinlike growth factor-1 (IGF-1) and indicators of metabolic processes in gilts were established. It is confirmed that stimulation of the the somatotropin/insulin-like growth factor (ST-IGF) system along with hereditary factors and the characteristics of feeding contributes to the development of muscle tissue. Stimulation of ST secretion with insulin-like growth factor facilitates the development of muscle tissue.

An increase in IGF-1 level leads to the development of new muscle fibers and muscle hyperplasia. After surgery, the major factors of changes in meat and feeding indicators in gilts were the rise in the metabolic activity of muscle tissue and fat metabolism, enhancement of production of IGF-1, which has insulin-like action and ensures activation of the processes of cell proliferation and differentiation. Increase in IGF-1 level had a positive impact on meat productivity, chemical and biochemical composition of pork. Simultaneous triggering of the systemic catabolic and local anabolic reactions in gilts after ovariectomy contributed to obtaining higher nutritional value of meat.

46-53 771
Abstract

Abstract

Currently, frozen meat blocks are widely used in meat processing for production of sausages and other meat products. Efficient grinding of frozen raw meat is an urgent task for meat industry professionals. The V.M.  Gorbatov All-Russian Meat Research Institute has developed energy- and resource-saving process for grinding of frozen meat blocks by milling. Determination of energy consumption for grinding of raw materials by multiple edge tools (milling tools) is the most important step in the creating of new type mincing machine.

54-61 1066
Abstract

Abstract

The changes in bacterial genetic material under the action of different biocidal products have been investigated. It was confirmed by PCR and genetic engineering that biocidal product Ecocid was able to remove both chromosomal and plasmid DNA, either isolated or contained within the bacterial cells. Using a disinfectant that destroys DNA on the surfaces of meat production equipment is a promising measure to prevent horizontal transfer of unwanted genetic material, such as bacterial genes associated with the resistance to antibiotics, or genes of toxin production.

62-74 942
Abstract

Abstract

The paper examines the problem of optimization of the fatty acid composition of lipids in poultry meat, which is widely used in nutrition. The omega-6 content is significantly higher than the omega-3 content in the composition of poultry meat lipids, which is not optimal for assimilation and needs a correction. The possibility of turkey meat enrichment with linseed oil was investigated with the aim of ensuring the omega-6 to omega-3 ratio in the minced meat formulations, which provides for the nutritionally adequate balance not higher than 10 units. The paper also presents the results of the investigation of the fatty acids composition and fatty acid balance of the lipid fraction of minced meat as well as the changes due to thermal heating of meat formulations in the water medium with a temperature of 95±2  °C to a product core temperature of 70±1  °C. According to the data of the investigations, the omega-6 : omega-3 ratio in the minced meat formulations before thermal treatment was 6.5 to 7.7 units compared to the control (42 units); after thermal treatment, it was 6.5 to 8.0 units for the minced meat formulations, which included vegetable oils with linseed oil. The data on the fatty acid composition of the formulations correspond to the indicators of the fatty acid balance which was RL1…3=0.47 – 0.57 and RL1…6 = 0.32 – 0.37 units for enriched minced meat before thermal treatment and 0.48 – 0.57 and 0.31 – 0.38 units after thermal treatment, respectively. The results confirm the possibility to enrich minced meat formulations with linseed oil when producing meat balls, which can be extended to other types of products.

75-90 2091
Abstract

Abstract

Use of the prediction technologies is one of the directions of the research work carried out both in Russia and abroad. Meat processing is accompanied by the complex physico-chemical, biochemical and mechanical processes. To predict the behavior of meat raw material during the technological processing, a complex of physico-technological and structural-mechanical indicators, which objectively reflects its quality, is used. Among these indicators are pH value, water binding and fat holding capacities, water activity, adhesiveness, viscosity, plasticity and so on. The paper demonstrates the influence of animal proteins (beef and pork) on the physico-chemical and functional properties before and after thermal treatment of minced meat made from meat raw material with different content of the connective and fat tissues. On the basis of the experimental data, the model (stochastic dependence) parameters linking the quantitative resultant and factor variables were obtained using the regression analysis, and the degree of the correlation with the experimental data was assessed. The maximum allowable levels of meat raw material replacement with animal proteins (beef and pork) were established by the methods of mathematical programming. Use of the information technologies will significantly reduce the costs of the experimental search and substantiation of the optimal level of replacement of meat raw material with animal proteins (beef, pork), and will also allow establishing a relationship of product quality indicators with quantity and quality of minced meat ingredients.



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ISSN 2414-438X (Print)
ISSN 2414-441X (Online)